Two-part adhesive that comes unstuck: the problem comes before bonding
“I bonded the bracket with the two-part adhesive and it came away clean.” Clean means that all the adhesive stayed on one side and the other surface is shiny. The adhesive worked, it never bonded: and that depends on what happened before you applied it.
Preparing the surface is half the job
A structural adhesive bonds to whatever it finds. If it finds oil, oxide, dust or a release agent, it sticks to that. The sequence is always the same:
- Degrease with a suitable solvent and a clean cloth.
- Abrade smooth surfaces with an abrasive: the adhesive has more surface to grip.
- Degrease again and remove the dust.
- Do not touch with your fingers: the grease from your skin is enough to ruin the bond.
Where the manufacturer provides for it, a primer makes the difference on metals and plastics.
Epoxy, polyurethane, acrylic
Epoxies are rigid and very strong, excellent on metal, stone and concrete, and also for filling. Polyurethanes are more elastic, suited to when the two materials expand differently. Acrylics and methacrylates harden quickly and are a little more forgiving about the preparation of some plastics and metals. In the collection you will find the Unifix Allbond and Maxbond lines, the Faren two-part adhesives and the Bossong pourable epoxy resins.
Plastics that do not bond like the others
Polyethylene and polypropylene (jerrycans, crates, many pipes) have a surface that almost no adhesive will stick to. You need specific adhesives for PE/PP, such as Maxbond PEPP, and even then the preparation is the one specified by the manufacturer. If you do not know what plastic it is, look at the recycling symbol moulded on the part.
Mixing and timing
The ratio between the two components is what it is, and that is that: adding more hardener does not speed things up, it ruins the adhesive. With double cartridges you use the static mixer and discard the first bead, until the colour is uniform.
Then there are three times to tell apart: the open time within which to join the parts, the time after which they can be handled and that of the final strength. Cold lengthens all of them. Loading the part after it has “gone off” but before the final strength is reached is the most frequent mistake.
A joint done properly
An adhesive layer that is too thin, obtained by clamping the parts until it is all squeezed out, holds less than a regular layer. Structural adhesives work well in shear, when the surfaces slide over one another, and badly in peel, when you try to lift a corner like a plaster. If the part is going to be pulled off like a plaster, it is worth rethinking the bonding or adding a mechanical fixing.
What I need to know
Tell me the two materials to be joined, what stress the joint will have to withstand, what temperature it works at and in what environment, and how much time you have before loading it. I will suggest the right adhesive, the primer if needed and the right gun for the cartridges.
We stock these
A few items from the range we keep. If you cannot find the size or the model you need, just ask: what you see online is only part of what we can source for you.
Two-part adhesive Maxbond Speed Hightec UnifixUnifix
Two-part adhesive Maxbond Hightec UnifixUnifix
Two-part adhesive FarenFaren
Two-part adhesive hightec Maxbond Speed UnifixUnifix
Two-part adhesive hightec Maxbond Display 12 pcs UnifixUnifix
Two-part adhesive hightec Maxbond Speed Display 12 pcs UnifixUnifix
Browse the whole category: Structural Adhesives
Tell me what you need to do and I will reply myself. You do not need to know the model already: describe the job, the material and how many hours a day, and I will suggest two or three solutions with a quotation.
— the AMES technician
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